Health & Usage Monitoring

FABHUMS

Enhancing safety and extending asset life through continuous health and usage monitoring. FABHUMS provides the predictive insight that keeps your most critical assets operational and your people safe.

FABHUMS logo
FABHUMS sensor unit for bridge health and usage monitoring

What is FABHUMS?

FABHUMS is a fatigue and health usage monitoring system designed for high-value, safety-critical assets where the consequences of failure extend beyond operational disruption to risk to life. Originally conceived for complex defence platforms, FABHUMS applies structural and usage analysis to deliver precise remaining life estimates and maintenance recommendations grounded in actual usage data, not conservative schedules built for worst-case assumptions.

The result is extended asset life, reduced maintenance burden, and a data-driven confidence that assets are safe to operate.

Why FABHUMS

Key Benefits

Extended Asset Life

Replace conservative schedule-based maintenance with usage-based approaches. Assets serve longer when maintenance reflects actual condition, not assumed worst-case.

Safety Assurance

Continuous structural health monitoring provides real-time confidence that assets remain within safe operating envelopes.

Reduced Maintenance Cost

Target maintenance effort where it is actually needed. Reduce unnecessary interventions while catching genuine emerging issues.

Regulatory Evidence

Generate compliant health and usage records that satisfy airworthiness, seaworthiness, and structural certification requirements.

How It Works

  1. 01

    Capture & Validate

    FABHUMS ingests usage data from embedded sensors, operational logs, and existing health monitoring systems, validating data quality before it enters the analytical pipeline.

  2. 02

    Model & Project

    Structural and fatigue models calculate accumulated usage, project remaining life, and flag components approaching action thresholds based on actual measured loads, not conservative schedule assumptions.

  3. 03

    Report & Certify

    Outputs include life consumption records, maintenance triggers, and regulatory-ready certification evidence. Integration with ENG|AIDE provides fleet-wide visibility.

Use Cases

Aircraft Structural Monitoring

Fatigue tracking for rotary and fixed-wing platforms operating in high-cycle environments, where structural life is the binding constraint on fleet availability.

Naval Platform Hull Monitoring

Hull stress and fatigue monitoring for surface and subsurface vessels operating in demanding sea states.

Ground Vehicle Fleet

Usage-based maintenance for heavy ground vehicle fleets, replacing distance-based schedules with actual load-cycle analysis.

Feature Breakdown

Sensor Integration

Connects to existing embedded sensors and SHM systems, or provides guidance on sensor fit for platforms not currently instrumented.

Fatigue Life Calculation

Physics-based fatigue models calibrated to specific platform and operating environment. Validated against OEM structural data.

Remaining Life Dashboard

Real-time visibility of remaining life for every monitored component, with configurable alert thresholds and priority ordering.

Usage Recording

Tamper-evident usage records satisfying airworthiness authority and OEM requirements for usage-based maintenance approval.

Fleet-wide Analysis

Cross-fleet pattern analysis identifying systemic usage trends and common failure precursors across the asset base.

ENG|AIDE Integration

FABHUMS health data feeds directly into ENG|AIDE for integrated engineering risk management.

DEPLOYED ASSET MONITORING S1 S2 S3 S4 Strain Accel. Temp. Load FABHUMS Engine Physics-based fatigue modelling | Usage recording Remaining Life Dashboard Per-component, real-time Fleet-Wide Analysis Cross-fleet pattern detection Usage Records → ENG|AIDE Integration Tamper-evident | Airworthiness compliant
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